The 4hp22 was used by landrover in the v8 defender, range rover classic and the disco 1. Try cleaning your valve body first as you valvw make it worse if nothing else. This information has been prepared from actual valve bodies and in some cases may vary from one model to another, but is invalueable when the need arises to diagnose and repair electrical and valve body concerns. Make sure you are using the latest design for your application. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Zf4hp22repairmanual motor vehicle manufacturers car body. The overall seal heights on these vary depending on application. To begin an online core return, please visit this page.
Zf 4hp22 transmission service repair manual pdf online. Overheating, valve body issues and fluid loss where some of the issues at the forefront of this transmission. If this repair manual is given to a third party, there will be no modification. Zf 4hp22 transmission service repair manual pdf online download. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and.
The mod requires the valve body separator plate to be machined drilled slightly, and i am led to believe that there are a few differences in the landrover range rover 4hp22 over the years that mean some valve bodies arent easily modified. The difference between 4hp22 and 4hp24 modifications lies in frictions and steel discs in packages. This transmission has an extremely unique design that allows the torque converter to lock in all gears except for reverse. Bmw e32 zf4hp22 4 speed automatic transmission rebuild. Speed sensor genuine oe zf fits 4hp22 4hp24 5hp24 5hp30 05010401 fits. The adaptive pressures are showing this too, with the compensation pressures at maximum for 12 in speed range one, and for 23 in all speed ranges. Zf 6hp19a automatic transmission spare parts catalog. Spare parts each transmission is divided into groups e. Zf 4hp22e valve body rebuild like to ask a question before you place your order, its easy just email us. Remanufactured valve bodies by sonnax the industry leader.
This is what makes a revmax zf 5hp24 valve body superior to the rest. Overhaul kit 1043 298 105 pan gasket 0750 112 033 stator support 1043 222 078 or 1043 222 079 valve body gasket electronic. This repair manual contains guidance on repair and maintenance, special instructions for use, troubleshoot information for transmission zf. Repair manual bmw 1043 751 110 check out the write up by jason once more what he ordered, that gives you an idea. Sonnax transmission products are the number one choice of large transmission remanufacturers, quality valve body rebuilders, and veteran independent specialists around. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Each and every valve body we rebuild is machined on our state of the art haas cnc milling machines, just like the factory did when they made the valve body originally. Throughout the years zf 6hp26 transmission problems starting to become more common. Zf 5hp24a automatic transmission spare parts catalog. Warranty of the product is limited to replacement or repair, if found to be defective in zf material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the. It has been fitted with the overhaul kit and bmw output shaft, and awaits the reattachment of the following. The modification with the valve body type 9 and 4 solenoids is the most common in repair, while earlier series with 5solenoids in the valve body are considered to be a rarity.
Six years after the appearance of a first modification transmission zf 4hp22 received a fully electronic control unit. This repair manual provides instructions, installation instructions, maintenance manuals and other service information for transmission zf 4hp22. Zf4hp22 transmission rebuild kit with clutch plates no steel plates. Zf4hp22 land rover automatic transmission filter service.
Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Zf 4hp22 transmission workshop service repair manual. The zf 5hp19 series is an electronically controlled, five speed automatic transmission with a lockup. Pdf online zf 4hp22 transmission service repair manual. This manual contains detailed drawings and diagrams that help you to get a detailed description of all systems of transmission zf. Maktrans uses repair plungers and reamers of their own production for repairs and sells them, using the links below you can see the assortment of valves for zf 6hp.
Transmission repair manuals zf 6hp21 instructions for. Zf 4hp22 transmission repair manual pdf epcatalogs. Use the zf6 valve body separator plate application chart to determine which plate is required. Zf getriebe gmbh, saarbrucken, department mktd no part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of zf getriebe gmbh, saarbrucken printed in germany.
Mar 09, 2020 zf 4hp22e valve body rebuild like to ask a question before you place your order, its easy just email us. Zf 5hp24 automatic transmission spare parts catalog. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control valve body parts cont kit toolkit for 6hp19. Funny you should post his i am about to attempt to rebuild my 4hp24 valve body is the 4hp22 similar enough to use this as a guide. To see an explanation of our core deposit please click here. Then pull the valve block and take it to your clean bench, the order youll probably go in is mv5 throttle valve, mv12, lower front block shift connector, lower rear block, then main channel. Are you looking for the best zf4hp22, zf4hp24 transmission kits and parts for sale. Spring installs into the case, followed by the thermal. Zf automatic transmission parts for land rover range rover. Common defects, ranging from problems with deterioration of the automatic gearbox for example, problems with solenoids and torque converter, ending the breakdowns leading to the overhaul of gearboxes where already there is a problem with the valve body or with the friction clutch are considered in this part.
May 25, 20 the mod requires the valve body separator plate to be machined drilled slightly, and i am led to believe that there are a few differences in the landrover range rover 4hp22 over the years that mean some valve bodies arent easily modified. The manual should be used in conjunction with the rel. Zf4hp22 transmission rebuild kits,zf4hp22 transmission filters. The zf 4hp24 unit is a failsafe and massive transmission, constructed with. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. Zf 4hp18flefla transaxle, found in audi and porsche. Zf suggests this be replaced on every valve body rr. Manual taller zf, service manuals zf, repair manuals zf. This manual provides information relevant to the servicing of zf automatic transmission units 4 hp 22 and 4 hp 24. Information about rebuild transmission zf 4hp22 4hp24. Information about transmission zf 6hp21 speaking about how to repair automatic gearbox zf 6hp21 we should note that among the most common breakdowns there are problems with control package. Instructions for rebuild transmission download manuals. Remove the larger headed screws only 17 of m6 x 60 and 5 of m6 x 30.
Transmission repair manuals zf 4hp22 4hp24 instructions. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Removing the other screws will cause the valve body to separate. For a list of technical literature available from zf or for answers to frequently asked questions about zf transmissions visit us at. Contact zf for the most updated part number for example.
Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. One bolt different from the bmw writeup from memory but follow the rave. The valve body is located by a dowel on the main housing and will not always drop. Zf 5hp30 valve body kit instructions for diy this come with the original 5hp30vbk from zf. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Zf 6hp21 transmission fluid change instructions for replacing atf drain atf and pour a new atf green, g 060 162 a. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Get the best zf 5hp24 oem rebuilt, updated valve body only at revmax converters. Zf 5hp24a automatic transmission spare parts catalog table. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. Pdf manual contains the exact work procedure to repair transmission 4 hp 22. Zf automatic transmissions service manual fore word this manual provides information relevant to the servicing of zf automatic transmission units 4 hp 22 and 4 hp 24 e irrespective of the vehicle range to which the unit is fitted. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed. The solution to the problem with the eshift valve is to install a repair valve.
Zf 6hp26 transmission for sale, remanufactured rebuilt. An automatic transmission zf 4hp22 had a rather simple design, which has been upgraded during the process of exploitation. This manual contains the exact work procedure to repair transmission 4 hp 22. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication.
Tansmission rebuild land rover forums land rover enthusiast. D r auto tech has all the certifications and licenses needed to perfom any repair or service to your range rover this includes replacing and reprogramming valve body transmission control units and other trp parts. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Oversized valves zf 6hp192126283234 reamers zf 6hp 19 2126283234. We do it all and we only use genuine bmw oem parts. Refer to figure 7 for exploded view of the manual valve body. Zf 6hp19 6hp26 6hp32 functional descriptions automatic.
Zf 6hp19a zf friedrichshafen ag zf friedrichshafen ag. Picture of transmission, power flow schedule, fault finding table, special tools factory service repair manuals, owners manuals, vag ssp, audi ssp, seat ssp, skoda ssp, electrical wiring diagrams, body collision, engine and transmission repair manuals for all types of cars. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Sonnax remanufactured valve bodies are backed by a limited lifetime warranty. The fix for the oil leakage is to replace the internal harness which involves dropping the valve body. Disassembly and assembly of the transmission is explained in chronological. Zf4hp22 automatic transmission factory repair manual. Take the bell housing pump assembly off as seen in the aclutch repair and take the rest of the bolts out of it and separate the pump from the bell housing. Repair instruction contains complete information about maintenance, helps troubleshoot and serve transmission zf. All our boxes are fully rebuilt including the valve body and come complete with a rebuilt torque converter. D r auto tech has all the certifications and licenses needed to perfom any repair or service to your bmw this includes replacing and reprogramming valve body transmission control units and other trp parts. This modification has established itself as a highly reliable transmission. Zf 4hp22 transmission service repair manual pdf free online.
Seal, zf4hp22 extension housing land rover 1988 97 1. Some of these valves or springs can be installed prior to any serious damage being done to your transmission, eliminating the need for a premature, full transmission rebuild. Warranty of the product is limited to replacement or repair, if found to be defective in zf material or. Automatic, standard transmission and transfer case rebuild kits, cobra. The screws that secure the valve body to the transmission have larger heads than the other valve body screws. Transmission service repair manuals pdf online download. Overhaul kit, zf4hp24a audi quattro v8with transfer case parts 198994. Zf 6hp26 6hp28 automatic transmission spare parts catalog. Zf 5hp19 transmission repair manual pdf free online this manual. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Please, have the position number and model number prepared when you call. Ive picked up a zf branded replacement harness with genuine lr parts sticker from ebay for about 25% of. Mechatronic and valve body are only available as complete servicemechatronic. The above is a land rover zf 4hp22, with the hard work complete.
Amazon kindle online reading and download zf4hp22 valve body manual. Call 856 8480908 for remanufactured valve body product support. Information about rebuild transmission zf 4hp22 4hp24 an automatic transmission zf 4hp22 had a rather simple design, which has been upgraded during the process of exploitation. Mechatronic and valve body are only available as complete. Whether you want to rebuild the valve body yourself or save time and money with a fully remanufactured unit, sonnax has you covered. Zf 4hp22 problems and valve block rebuild link the issue has been that shifts are getting slow to complete under power and when cold the box has been hanging on to shift from 12.
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